RESUMO
The technological, social and economic development observed in recent decades brought an exponential increase in consumption and inherent new challenges. Recycling is one of the best solutions to minimize the environmental impact of raw materials. However, multi-material components are difficult or even impossible to recycle. The present work focuses on the reduction in the number of different materials used in multifunctional components. In particular, it intends to assess the potential of injecting molding grades of polypropylene (PP) to produce parts with transparency (haze) gradients. Firstly, several polypropylene grades of different types were identified and injected under various thermal processing conditions, i.e., injection temperature and mold temperature, in order to vary the cooling rate, influencing the growth rate of the spherulites and eventually the presence/absence of α and ß crystalline zones. The injected parts' optical properties were then characterized, and the most promising PP grades were identified and selected for subsequent work, namely grade DR 7037.01, showing the widest range of haze (from 29.2 to 68.7%). and PP070G2M, presenting the highest haze value (75.3%). Finally, in an attempt to understand the origin of the haze variations observed, the parts injected with the selected PP grades were further characterized through differential scanning calorimetry (DSC) and polarized light microscopy. It was concluded that the main factor causing the observed haze difference was, apart from the size of the spherulites, the presence of internal layers with different birefringence and, therefore, different refractive indices.
RESUMO
The main focus of this work is to study the processability and characteristics of highly loaded spent coffee grounds (SCG) thermoplastic polymer composites, for sustainable applications. SCG powder was characterized in terms of size distribution, moisture, morphology and thermal stability. Polymer/SCG composites were prepared by extrusion compounding. Polypropylene (PP) homopolymer and copolymer were used as the polymeric matrix. Upon compounding by extrusion composites were injection moulded and characterized for its physical, morphological and mechanical properties in order to determine the effect of polymer type and filler content. Morphological characteristics of the composites were investigated using optical microscopy and SEM analysis. The results for PP homopolymer showed little deterioration of the mechanical properties when using the highest SCG load. In the case of PP homopolymer, the greatest variations occurred when increasing from 0 to 20 %. With higher SCG loads, the measured properties changed little. PP copolymer showed a more continuous pattern of properties decay with increasing SCG load, especially for tensile strength, elongation at break and impact strength. Regarding PP copolymer, with maximum SCG load, the tensile strength decreased from 26.8 GPa (neat PP) to 10.8 GPa, the elongation at break showed a drop of more than 95 %, while the Young's modulus increased from 800 MPa to 1160 MPa. This research work has shown that SCG can be used as fillers in the preparation of environmentally friendly composites with SCG load up to 60 wt% thus contributing to the reuse of waste generated by the coffee industry.
